ICCP System Installation: Long-Term Hull Corrosion Protection with Intelligent Current Control

In the harsh marine environment, one of the biggest threats to a ship's structural integrity is corrosion, particularly on the hull and submerged metal components. Impressed Current Cathodic Protection (ICCP) systems are one of the most effective methods of preventing this type of damage. These systems offer a long-term, automated, and efficient solution to hull corrosion, ensuring the safety, durability, and efficiency of maritime vessels.

At Serden Ship Supply Marine Electric & Electronics Ltd., we specialize in the installation, retrofitting, and maintenance of ICCP systems for all vessel types. Our turnkey solutions include engineering, electrical installation, control system integration, commissioning, and after-sales support—helping our clients achieve maximum corrosion protection with minimal operational effort.

 What is an ICCP System?

ICCP (Impressed Current Cathodic Protection) is an advanced corrosion prevention system that uses a controlled electrical current to prevent galvanic corrosion on submerged parts of a ship—especially the hull, propeller shaft, rudder, and sea chests.

Unlike traditional sacrificial anodes, ICCP systems use:

• Reference electrodes to measure hull potential

• Power control units to regulate current

• Inert anodes (e.g., mixed metal oxide) to deliver protective current

• A closed-loop control system that adjusts current based on seawater conductivity and vessel conditions

 Our ICCP Installation Services Include:

1. Survey & Engineering

• Onboard corrosion analysis and hull inspection

• Existing protection system review (if any)

• Selection of appropriate ICCP system based on hull size, material, and voyage patterns

• Preparation of engineering drawings and class approval documentation

• Anode and reference cell layout planning

2. Mechanical Installation

• Hull preparation for anode and electrode mounting

• Installation of anode cofferdams and seal welds

• Reference cell insertion and placement

• Shaft grounding brush system setup

• Mounting of junction boxes and cabling trays

3. Electrical Installation

• Power control cabinet installation

• Connection of anodes, sensors, and control electronics

• Wiring of reference electrodes to the control panel

• Integration with the ship's automation or monitoring system

• Safety interlocks and alarm configuration

4. Control & Monitoring System

• Automatic adjustment of impressed current based on seawater conditions

• Real-time hull potential monitoring

• Data logging and trend analysis

• Alarm system for over- or under-protection

• Visual HMI screen integration for crew ease-of-use

5. Commissioning & Class Approval

• Function testing of the full ICCP system

• Calibration of reference electrodes

• Operational training for crew and technical staff

• Surveyor assistance for class inspection (DNV, BV, ABS, LR, etc.)

• Handover documentation and certification

 Where Is ICCP Used?

We install ICCP systems on:

• Cargo and container vessels

• Cruise ships and ferries

• Tankers and LNG carriers

• Offshore platforms and FPSOs

• Naval ships and patrol vessels

• Fishing boats and trawlers

• Mega yachts and luxury vessels

 ICCP Retrofit Services

Have an aging or ineffective sacrificial anode system? We provide:

• Removal of old systems

• Hull scanning and corrosion assessment

• Retrofitting of new ICCP components

• Electrical upgrades to power systems

• Custom integration with alarm monitoring and PMS

We perform retrofits in drydock or afloat and provide tailored plans to minimize operational interruption.

 Equipment We Use

We work with all leading ICCP manufacturers, including:

• Cathelco

• Jotun

• MGDUFF

• Corrosion Maritime

• Impressed Current Systems (ICS)

• Silverstream Technologies

• Wärtsilä ELAC

• Custom OEM-specified systems

All components are class-approved and suitable for harsh marine environments.

 Regulatory Compliance

Our ICCP installations meet or exceed:

• IMO standards for hull integrity and corrosion prevention

• Classification society rules (ABS, BV, DNV, Lloyd’s, ClassNK, RINA)

• ISO 16222 and NACE guidelines for marine cathodic protection

We also provide class documentation packages, including:

• Installation diagrams

• Functional test reports

• Calibration data

• Commissioning certificates

 Key Benefits of ICCP Systems

• Automatic control of protection current

• Reduced hull maintenance costs

• Longer drydock intervals

• Consistent performance across different water conditions

• Reduced fuel consumption due to smoother hull surface

• Cost-effective over vessel life cycle

• User-friendly operation and alerts

• Minimal crew intervention

 Crew Training & Support

We ensure your technical staff are well prepared:

• Training on ICCP system monitoring

• Alarm and troubleshooting procedure education

• Routine maintenance schedules and logging

• Emergency response protocols

We also offer remote support and yearly health checks.

 Global Reach & 24/7 Service

Serden Ship Supply supports ICCP system projects worldwide—whether in drydock, at ports, or through remote diagnostics. Our service is backed by 24/7 availability and rapid spare part delivery.

 Why Choose Serden for ICCP?

•  30+ years of marine electrical and automation experience

•  Multidisciplinary engineering team

•  Turnkey service – survey to commissioning

•  Support for all leading ICCP brands

•  Class compliance and documentation included

•  24/7 global service support

 Protect Your Vessel Today with ICCP by Serden

Stop corrosion before it starts. Ensure long-term hull integrity and minimize drydock expenses with a professionally installed ICCP system. Contact Serden Ship Supply today for a custom solution engineered for your fleet.